PC Granules
PC Granules Manufacturers in Pune Maharashtra
HSB Polymer is well-known PC Granule Manufacturers in Pune Maharashtra, Suppliers, Dealers, Traders and Exporters in Pune Maharashtra. Our Polycarbonate Granules are of superior quality of unprecedented impact strength, optical performance, heat resistance, and dimensional stability. We have stringent quality control systems that ensure that our granules have consistent flow characteristics, mechanical behaviour and predictable processing behaviour.
What is PC Granule?
Also known as Polycarbonate Granules (PC Granules) is an engineering thermoplastic polymer that has very high impact resistance, is transparent, and thermally stable, as well as demonstrates excellent dimensional accurateness.
Types of PC Granules
As PC Granule Suppliers in Pune Maharashtra, we provide multiple grades to meet diverse industrial requirements.
Types by Processing & Quality
- Virgin PC Granules: These are produced using raw polymers and are the purest and most consistent hence are best used in high quality applications such as medical devices and even food packaging where quality cannot be compromised.
- Recycled / Reprocessed PC Granules: Pc Polycarbonate Reprocessed Granules are produced based on the post-consumer or industrial plastic waste, which makes them more affordable and environmentally friendly
- Regrind PC: Ground production scrap that can be reused to manufacture additional granules.
Additives and Modifications
PC granules can be mixed with additives to develop certain properties
- Glass-Filled / Reinforced PC Granules: These are strengthened with glass Fibers or minerals to enhance the firmness, tensile strength as well as thermal stability.
- Flame-Retardant (FR) PC Granules: These granules include its own flames-resistant additives and may be used in safety standards such as UL 94V-0, so they are used in electronic and electrical parts.
- UV-Stabilized PC Granules: These are outdoor competitive products that have UV stabilizers to avoid yellowing and wear and tear caused by long-term exposure to sunlight, and are generally employed in roofing and automotive headlamp lenses.
- Anti-Static (ESD) PC Granules: They are designed to resist the accumulation of the static electricity, which is vital to components that are in contact with delicate electronic devices.
- High Optical Clarity / Transparent PC Granules: Standard PC is transparent by nature, although certain grades are aimed at light transmission and clarity to be used in eyewear lenses, CDs/DVDs and build-to-size glazing.
- Abrasion-resistant PC Granules: Have special hard coating (e.g. diamond-like carbon) to enhance scratch resistance as standard PC is normally weak in this respect.
- Blends (e.g., PC-ABS, PC-PBT): It is mixed with other plastics to combine useful properties. These blends offer PC’s strength along with ABS’s easy moulding or PBT’s chemical resistance, making them suitable for durable and easy-to-manufacture products.
Technical Specifications of PC Granules
As experienced PC Granule Dealers in Pune Maharashtra, our materials meet defined engineering standards.
| Property | Typical Value / Test Method | Test Method |
|---|---|---|
| Density | 1.20 – 1.22 g/cm³ (ASTM D792 / ISO 1183) | ASTM D792 / ISO 1183 |
| Melt Flow Rate (MFR) | 6 – 22 g/10 min (ASTM D1238 / ISO 1133) | ASTM D1238 / ISO 1133 |
| Tensile Strength | 60 – 70 MPa (ASTM D638 / ISO 527-1,2) | ASTM D638 / ISO 527-1,2 |
| Flexural Modulus | 2300 – 2400 MPa (ASTM D790 / ISO 178) | ASTM D790 / ISO 178 |
| Notched Izod Impact Strength | 60 – 80 kJ/m² (ASTM D256 / ISO 180) | ASTM D256 / ISO 180 |
| HDT | 125 – 138 °C at 1.8 MPa (ASTM D648 / ISO 75-1,2) | ASTM D648 / ISO 75-1,2 |
| Vicat Softening | Approx. 150 °C (ASTM D1525) | ASTM D1525 |
| Flammability (UL94) | HB (V-0 achievable with additives) | UL 94 |
| Transparency | High optical clarity | - |
Features of PC Granules
As PC Granule Manufacturers in Pune Maharashtra, our materials are of reliable performance with following characteristics:
- Outstanding Impact Resistance: It is incredibly tough; it has impact strength that is very high and therefore manufacturers can create tough shatter free components that can endure the severe mechanical force with Pc Natural Granules
- Excellent Optical Clarity: It offers high transparency and light transmissions and therefore it is used in lenses, covers, safety shields and lighting.
- High Thermal Stability: It is able to maintain mechanical properties and dimensional stability at high temperatures to help with long terms use in heat sensitive applications.
- Good Dimensional Accuracy: It allows tight tolerance moulding resulting in consistency and minimized deformation and good surface finish.
- Good Electrical Insulation: It is reliable in electrical insulation thus it is used in electrical and electronic housings and components.
Applications of PC Granules
Being reputed PC Granule Traders in Pune Maharashtra, our polycarbonate granules are widely used across high-performance industries:
- Automotive Components: Applied to headlamps, interior trims, dashboards, and safety components which need to be impact resistant, crystal clear, and heat resistant.
- Electrical & Electronics: Used in enclosures, switchgear housings, connections and electrical panels owing to insulation and flame retardant alternatives.
- Construction & Architecture: They are used in roofing sheets, skylights, safety glazing and transparent panels because they are strong and resistant to weather.
- Industrial Equipment Parts: Applicable to machine guards, protective covers and housings that are subjected to mechanical stress and heat where PC Black Granules offer strength and long-term performance.
- Consumer & Safety Products: Applied in helmets, eyewear lenses, shields and in protection equipment where visibility and toughness are needed.
Why Choose Us?
As PC Granule Exporters in Pune Maharashtra, we provide uniformity and reliable supply to serve you with the best:
- Stern Quality Control Systems: We have strict quality checks during the manufacturing process so that the properties, batches and the processing performance is consistent.
- Wide Range of PC Grades: Our virgin, recycled, glass filled, UV stabilized, flame-retardant, and blended PC grades are available in different application requirements.
- Confident Supply and Customer Support.: We being PC granule dealers in Pune have a robust supply chain and an attentive technical support ensuring customer satisfaction.
HSB Polymer is prominent PC Granule Manufacturers in Pune Maharashtra, Suppliers, Dealers, Traders and Exporters in Pune Maharashtra. Our polycarbonate granules are high-performance, which is relied on to offer impact strength, transparency and thermal stability. We ensure that the quality is uninterrupted and the customer cantered services that we offer allow manufacturing companies to create durable, accurate and reliable components in automotive, electrical, construction and industrial use. Contact us for more details.
FAQ
PC granules are known for their very high impact strength, transparency, heat resistance, and dimensional accuracy compared to many other plastics.
Yes, UV-stabilized PC granules are suitable for outdoor use and help prevent yellowing, degradation, and loss of mechanical properties due to sunlight exposure.
Yes, PC granules are widely processed through injection moulding and extrusion to manufacture sheets, lenses, housings, and safety components.
